3D printing technology: Beneficial uses in the manufacturing sector

3D printing’s manufacturing applications may not include printing atoms, but even that goal isn’t unreachable. The technology had evolved significantly since the 1980s when its idea was initially conceived.

Indeed, its rapid development is not unconnected to the rapid growth of certain markets today. You probably wonder how valuable 3D printing could be to your manufacturing effort. Here are some practical applications of 3D technology for a manufacturer.

Prototyping

Before you start ordering expensive titanium and wood treatment reagent, how about prototyping with 3D technology instead? The value of 3D printing to prototyping across all industries can’t be overstated. Its proper name is “rapid prototyping.”

The name is because of how fast it makes the task of getting your idea in physical shape. You don’t need expensive working models when a 3D printed model can demonstrate your idea to investors. Rapid prototyping isn’t a new idea to the manufacturing scene; it’s already happening and becoming increasingly rapid.

Low-Demand Manufacturing

There’s no doubt that 3D printing is too slow for manufacturing large-volume products with massive demands. However, low-volume products with low demand are fair game with a 3D printer. It’s a valuable technology to test run new product lines with uncertain market demand.

You’ll find such type of fabrication mostly with high-value goods that command low demand. It satisfies the need for customization of look and function without raising the price sky-high. Technological advancements in 3D technology also mean that high-volume product fabrication may not be a pipe dream for the future.

Parts and Components

Sometimes, the crank of your power tool breaks down, and you have to wait for a week until a new one arrives. 3D printing saves you the stress of the wait and allows you to continue the job within a few minutes. Start your printer, load up the crank design, print it, replace the old crank with it, and continue your work.

3D technology simplifies the problems of industrial holdups by providing an easy alternative for replacement parts. You can quickly make valuable repairs to your tools and equipment without spending too much money. Many small-scale manufacturers also innovate fast by using the technique to reduce the development costs for their products.

It’s not just small businesses that benefit from 3D technology either because even Porsche is using it. Massive companies like Airbus can replace complex plane interior components by simply printing the exact dimensions. In 2018, Ford won major honors for its lightweight assembly lift assist that was 50% cheaper than its counterpart using FDM.

Lightweight Products

Weight is one of the great enemies of manufacturers and consumers worldwide. Replacing some heavy parts of your product with lighter 3D printed parts is a new hobby for manufacturers. With the right 3D printed casing and material components, you can make your final product extremely lightweight.

Final Thought

As 3D technology continues to evolve, its status as the future of manufacturing also continues to increase. You are certain to benefit from the capabilities of printing atoms once that evolution is complete.

 

What Are The Uses Of The Standard 3D Printer Enclosures?

3D printers have an open design that cannot enclose the device with its walls. The design and mechanism of operation play a role in reducing cost as well as size. However, the two features may not limit the printer’s capability in any way. If you are using PLA material to print, then an open printer would do. On the other hand, if you are using the ABS or polycarbonate materials to print, then you will need an enclosure. In this blog post, we furnish you with details regarding the uses of the standard 3D printer enclosures. A 3D printer enclosure is a material that covers your printer to improve the quality of printed products.

This blog post highlights the pros of running the 3D printer in the enclosure. We also outline tips for setting up an enclosure.

A 3D printer enclosure is more defined by its functions and not the actual physical structure. It majorly serves as insulation for the print area. The device also protects the printer from several factors, such as the external environment. This minimizes the impact of the printer’s interaction with its surroundings.  The printing process will benefit from the printer enclosure. At the same time, the environment can easily be protected from precarious by-products emitted after the printing process.

3D Printer Enclosures

There are countable types of 3D printer enclosures. The enclosures are made from various materials, including fiberglass, plastic, and studio tents. Every element has a degree of impact on the quality of printing. With that said, it is vital to note that the most critical aspect you should consider when choosing a 3D printer enclosure is its efficacy.

Does it provide you with the long term and short term benefits it should? How easy is the maintenance? If you are printing with ABS, then you should avoid a draft. You should also focus more on capturing the heat generated via the print nozzle of your printer.

Other than that, it is also essential to understand the vast importance of having 3D printer enclosures.

Here are some pros of 3D printer enclosures.

  • Protecting the prints from drafts as well as fluctuating temperatures
  • Protecting the 3D printer from dust
  • Trapping fumes emitted in the printing room
  • The enclosure’s metal enhances fire safety

If you are using a PLA filament to print, then you may not need a 3D printer enclosure. This is because the material benefits from cooling, thereby allowing the layer to set in. As a result, the overhang will be eradicated. If the printer is sealed in an enclosure, then the heat will be trapped into the device. This can easily keep the filament from cooling. You may end up with poor quality prints, particularly with the finer details. On the other hand, ABS seems to benefit more from a 3D printer enclosure. Because the commercial 3D printers have relatively heated units that can hold the temperature when printing, an enclosure would come in handy.

3D Printer Enclosures

In Closing

While you can print without the 3D printer enclosure, you need to arm your machine with the protector because of the impending dangers that may attack it. Delamination can be frustrating. You, therefore, should provide your printer with protective gear. Enclosures are majorly a great way of making the printing experience more comfortable.

 

 

What is so special about 18650 batteries?

Lithium-ion batteries are more popular than you think. In fact, they are closer to us and greatly help us in our daily lives but most of us don’t know, this is because they are usually found in our devices and appliances rather than on the shelf of our favourite supermarket. Devices such as our smartphones, baby monitors, flashlights, and baby monitors make use of these batteries.

A typical example of Lithium-ion batteries is the 18650 battery. Commonly found and used in battery packs, an 18650 battery is a lithium-ion cell that is 18mm x 65mm in size although there could be some little variations. They are the holy grail of Lithium-ion batteries and are also preferred to be used in powering powerful devices such as laser pointers and laptops.

18650 batteries
18650 batteries

A typical 18650 battery’s performance capacity should be in the range of 1800mAH and 3500mAH while boasting an output of about 3.7volts. They are arguably the best Lithium-ion cells to be used for rechargeable and replaceable batteries.

However, with the increasing popularity of 18650 batteries, they have become quite rampant in the market. The 18650 batteries that were like gold and only available to device manufacturers can now be found in the hands or store of virtually anybody who sells electrical appliances. This has made getting quality ones really difficult so you might want to be extra careful when shopping for them.

What Appliances Make Use of Them?

As said earlier, 18650 batteries are used in virtually all appliances ranging from our phones and laptops to our baby monitors and fitness gadgets. More important and outstanding, however is the fact that they are also used in the powering up of battery packs. Below are some of the battery packs that make use of 18650 batteries.

18650 batteries
18650 batteries
  • 24v 7.8ah lithium ion battery pack for trolley golf

The TLH-7S3P-25278 24V 7.8Ah lithium ion battery pack is a top-notch battery pack specifically designed for the powering of trolley golf and electric surfboards, among others. What especially makes it stands out is the fact that it is very easy to carry around as the manufacturers were somehow able to squeeze all its functions and complexity in a device that weighs just 960g and measures 56 x 130 x 70mm. It uses a Samsung 2600mAh 18650 lithium-ion cell that recharges under standard charge current in 4-5 hours, with a charge life cycle of about 600. The batteries come with a two years (24 months) warranty.

18650 batteries
18650 batteries
  • 24V 15.6Ah e-bike battery pack for e-bike board

The TLH-EV010C E-bike battery pack is designed for use on the boards of E-bikes. It has a compact size of 390 x 80 x 80mm and can also be used for rescue vehicles and police patrol vehicles. It uses two 18650 2600mAh lithium-ion batteries to operate. The batteries could be any of Samsung, LG, or Chinese make. They come with a warranty of 2 years (24 months) and over 600 life cycle before their performance begins to drop.